garrettG
Forum Member
01 forester homemade mesh gril (started)
so i hate the look of the US model SF grill, and i cant bring my self to spend $200+ on a JDM one... so im gonna make my own
its a pain in the butt because the grill doesnt have a border piece that is solid, it has connections between it (as u can see in the top of this picture)
now came the dirty work, which was much harder to cut than i expected!
it was really hard to get thru the thick parts with the dremel so i opted for this ancient jig saw POS
it was a little easier, but i decided to have my dad come hold it while i used our big jig saw (no picture) and got it to this point
then back to the dremel for some fine(er) tuning... and also cut the border piece
then finally after some sanding and more dremeling i was able to get it fairly smooth
EDIT!
found some mesh at pep boys and plaits dipped it! (plus clear coat for strength)
then cut it out to fit perfect
just the start of bond and sanding!
some of the stuff i used
glueing the mesh with jb weld
push nuts for the emblem
primed!
fin! (will post better day time pic soon!)
-garrett
so i hate the look of the US model SF grill, and i cant bring my self to spend $200+ on a JDM one... so im gonna make my own

its a pain in the butt because the grill doesnt have a border piece that is solid, it has connections between it (as u can see in the top of this picture)

now came the dirty work, which was much harder to cut than i expected!

it was really hard to get thru the thick parts with the dremel so i opted for this ancient jig saw POS

it was a little easier, but i decided to have my dad come hold it while i used our big jig saw (no picture) and got it to this point


then back to the dremel for some fine(er) tuning... and also cut the border piece
then finally after some sanding and more dremeling i was able to get it fairly smooth

EDIT!
found some mesh at pep boys and plaits dipped it! (plus clear coat for strength)

then cut it out to fit perfect

just the start of bond and sanding!

some of the stuff i used

glueing the mesh with jb weld

push nuts for the emblem

primed!

fin! (will post better day time pic soon!)

-garrett
Last edited: